How to Tighten Drive Belt on EZGO Golf Cart

To tighten the drive belt on your EZ Go golf cart, you’ll need to follow these steps:

1. Turn off the golf cart and make sure it is on a level surface.
2. Locate the drive belt on the cart. It is usually located on the right side of the engine.
3. Loosen the bolts that hold the engine in place. This will allow you to move the engine and adjust the tension on the belt.
4. Use a pry bar or a wrench to pry the engine away from the rear axle. This will tighten the drive belt.
5. Check the tension on the drive belt by pressing down on it with your finger. The belt should feel tight, but not too tight.
6. Tighten the bolts that hold the engine in place once you have achieved the desired tension.
7. Start the golf cart and let it run for a few minutes to ensure that the belt is properly aligned and functioning.
8. Check the belt periodically to make sure that it remains tight and properly aligned. If it becomes loose or misaligned, repeat the above steps to readjust it.

Additional Tips

• Before adjusting the drive belt tension, inspect the belt for any signs of damage or wear. If the belt is cracked, frayed, or has any visible damage, it may need to be replaced instead of tightened.
• When prying the engine away from the rear axle, be careful not to put too much force on any other components or hoses. You should only need to apply enough pressure to adjust the tension on the belt.
• The proper tension for the drive belt can vary depending on the specific model and year of your EZ Go golf cart. You can check the owner’s manual or contact the manufacturer for guidance on the correct tension settings.
• In addition to tightening the drive belt, it’s a good idea to perform other routine maintenance on your golf cart to ensure it operates smoothly and efficiently. This may include checking the battery, cleaning the spark plugs, and inspecting the brakes and tires.
• If you are uncomfortable performing any maintenance or repair tasks on your golf cart, it’s best to leave it to a professional. Improperly adjusted or maintained equipment can be dangerous and may cause injury or damage.
• Before adjusting the drive belt tension, inspect the belt for any signs of damage or wear. If the belt is cracked, frayed, or has any visible damage, it may need to be replaced instead of tightened.
• When prying the engine away from the rear axle, be careful not to put too much force on any other components or hoses. You should only need to apply enough pressure to adjust the tension on the belt.
• The proper tension for the drive belt can vary depending on the specific model and year of your EZ Go golf cart. You can check the owner’s manual or contact the manufacturer for guidance on the correct tension settings.
• In addition to tightening the drive belt, it’s a good idea to perform other routine maintenance on your golf cart to ensure it operates smoothly and efficiently. This may include checking the battery, cleaning the spark plugs, and inspecting the brakes and tires.
• If you are uncomfortable performing any maintenance or repair tasks on your golf cart, it’s best to leave it to a professional. Improperly adjusted or maintained equipment can be dangerous and may cause injury or damage.

Tools Required for Tightening Drive Belt on EZ GO Golf Cart

Tool Name	Description
Socket Wrench	Used to loosen/tighten bolts on pulley and tensioner.
Combination Wrench	Used to hold bolt in place while tightening the locknut.
Torque Wrench	Used to ensure proper tension is applied to the belt.
Screwdriver	Used to loosen/tighten tensioner bolts.
Belt Tension Gauge	Used to measure belt tension.

 Steps to Tighten Drive Belt on EZ GO Golf Cart

Step	Description
Step 1	Park the golf cart on a flat surface and turn off the engine.
Step 2	Locate the tensioner pulley and adjust the tensioner bolt to loosen the belt.
Step 3	Remove the belt from the pulley system.
Step 4	Inspect the belt for signs of wear or damage. Replace the belt if necessary.
Step 5	Place the new or existing belt onto the pulley system.
Step 6	Tighten the tensioner bolt until the belt is snug, but not too tight.
Step 7	Use a torque wrench to ensure the proper tension is applied to the belt.
Step 8	Tighten the locknut on the tensioner bolt to hold the tension in place.
Step 9	Start the engine and test the golf cart to ensure the belt is properly tightened.

 EZ GO Golf Cart Belt Tension Specifications

Component	Specification
Drive Belt	1 3/16 inches from center to center of clutches
Starter/Generator Belt	1/2 inch deflection when 10 lbs. pressure is applied

 Common Symptoms of Loose Drive Belt on EZ GO Golf Cart

Symptom	Description
Squealing Sound	When the belt slips, it can produce a high-pitched noise.
Loss of Power	The golf cart may lose power due to the belt slipping on the pulley system.
Jerky Acceleration	If the belt is loose, it can cause jerky acceleration.
Belt Slippage	The belt may slip off the pulley system if it is too loose.
Excessive Belt Wear	A loose belt can cause excessive wear, which can lead to premature failure.

 Tips for Maintaining Drive Belt on EZ GO Golf Cart

Tip	Description
Inspect the Belt Regularly	Check the belt for signs of wear or damage. Replace the belt if necessary.
Keep the Belt Clean	Dirt and debris can cause the belt to slip. Keep the belt clean and free from debris.