How to Tighten Drive Belt on EZGO Golf Cart

To tighten the drive belt on your EZ Go golf cart, you’ll need to follow these steps:

  1. Turn off the golf cart and make sure it is on a level surface.
  2. Locate the drive belt on the cart. It is usually located on the right side of the engine.
  3. Loosen the bolts that hold the engine in place. This will allow you to move the engine and adjust the tension on the belt.
  4. Use a pry bar or a wrench to pry the engine away from the rear axle. This will tighten the drive belt.
  5. Check the tension on the drive belt by pressing down on it with your finger. The belt should feel tight, but not too tight.
  6. Tighten the bolts that hold the engine in place once you have achieved the desired tension.
  7. Start the golf cart and let it run for a few minutes to ensure that the belt is properly aligned and functioning.
  8. Check the belt periodically to make sure that it remains tight and properly aligned. If it becomes loose or misaligned, repeat the above steps to readjust it.

Additional Tips

  • Before adjusting the drive belt tension, inspect the belt for any signs of damage or wear. If the belt is cracked, frayed, or has any visible damage, it may need to be replaced instead of tightened.
  • When prying the engine away from the rear axle, be careful not to put too much force on any other components or hoses. You should only need to apply enough pressure to adjust the tension on the belt.
  • The proper tension for the drive belt can vary depending on the specific model and year of your EZ Go golf cart. You can check the owner’s manual or contact the manufacturer for guidance on the correct tension settings.
  • In addition to tightening the drive belt, it’s a good idea to perform other routine maintenance on your golf cart to ensure it operates smoothly and efficiently. This may include checking the battery, cleaning the spark plugs, and inspecting the brakes and tires.
  • If you are uncomfortable performing any maintenance or repair tasks on your golf cart , it’s best to leave it to a professional. Improperly adjusted or maintained equipment can be dangerous and may cause injury or damage.
  • Before adjusting the drive belt tension, inspect the belt for any signs of damage or wear. If the belt is cracked, frayed, or has any visible damage, it may need to be replaced instead of tightened.
  • When prying the engine away from the rear axle, be careful not to put too much force on any other components or hoses. You should only need to apply enough pressure to adjust the tension on the belt.
  • The proper tension for the drive belt can vary depending on the specific model and year of your EZ Go golf cart. You can check the owner’s manual or contact the manufacturer for guidance on the correct tension settings.
  • In addition to tightening the drive belt, it’s a good idea to perform other routine maintenance on your golf cart to ensure it operates smoothly and efficiently. This may include checking the battery, cleaning the spark plugs, and inspecting the brakes and tires.
  • If you are uncomfortable performing any maintenance or repair tasks on your golf cart, it’s best to leave it to a professional. Improperly adjusted or maintained equipment can be dangerous and may cause injury or damage.

Tools Required for Tightening Drive Belt on EZ GO Golf Cart

Tool NameDescription
Socket WrenchUsed to loosen/tighten bolts on pulley and tensioner.
Combination WrenchUsed to hold bolt in place while tightening the locknut.
Torque WrenchUsed to ensure proper tension is applied to the belt.
ScrewdriverUsed to loosen/tighten tensioner bolts.
Belt Tension GaugeUsed to measure belt tension.

 Steps to Tighten Drive Belt on EZ GO Golf Cart

StepDescription
Step 1Park the golf cart on a flat surface and turn off the engine.
Step 2Locate the tensioner pulley and adjust the tensioner bolt to loosen the belt.
Step 3Remove the belt from the pulley system.
Step 4Inspect the belt for signs of wear or damage. Replace the belt if necessary.
Step 5Place the new or existing belt onto the pulley system.
Step 6Tighten the tensioner bolt until the belt is snug, but not too tight.
Step 7Use a torque wrench to ensure the proper tension is applied to the belt.
Step 8Tighten the locknut on the tensioner bolt to hold the tension in place.
Step 9Start the engine and test the golf cart to ensure the belt is properly tightened.

 EZ GO Golf Cart Belt Tension Specifications

ComponentSpecification
Drive Belt1 3/16 inches from center to center of clutches
Starter/Generator Belt1/2 inch deflection when 10 lbs. pressure is applied

 Common Symptoms of Loose Drive Belt on EZ GO Golf Cart

SymptomDescription
Squealing SoundWhen the belt slips, it can produce a high-pitched noise.
Loss of PowerThe golf cart may lose power due to the belt slipping on the pulley system.
Jerky AccelerationIf the belt is loose, it can cause jerky acceleration.
Belt SlippageThe belt may slip off the pulley system if it is too loose.
Excessive Belt WearA loose belt can cause excessive wear, which can lead to premature failure.

 Tips for Maintaining Drive Belt on EZ GO Golf Cart

TipDescription
Inspect the Belt RegularlyCheck the belt for signs of wear or damage. Replace the belt if necessary.
Keep the Belt CleanDirt and debris can cause the belt to slip. Keep the belt clean and free from debris.

Author

  • Ray Barnes

    Ray Barnes, our Senior Staff Writer and a Golf Analyst with a PhD in Sports Analytics, is a beacon of insight in the golfing world. With a deep understanding of the sport's nuances, statistical analysis, and a talent for demystifying complexities, he provides in-depth analysis and captivating narratives that engage golf enthusiasts worldwide.

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