How to Install Lift Kit on EZGO Golf Cart

Installing a lift kit on an EZ-GO golf cart is a popular modification that can improve the cart’s off-road capabilities and overall appearance. Here is a step-by-step guide on how to install a lift kit on an EZ-GO golf cart:

Materials Needed:

• Lift kit (make sure it is compatible with your EZ-GO golf cart model)
• Socket set
• Wrench set
• Jack
• Jack stands
• Penetrating oil
• Hammer
• Torque wrench
• Wheel chocks

Instructions:

1. First, ensure that the golf cart is on a level surface and apply the wheel chocks to the front wheels.
2. Use a jack to lift the rear of the golf cart off the ground and place jack stands under the frame for support.
3. Remove the rear wheels using a socket set and wrench.
4. Spray penetrating oil on the bolts and let it sit for a few minutes.
5. Remove the bolts that hold the leaf springs to the axle and remove the leaf springs.
6. Install the lift kit by inserting it between the leaf springs and the axle.
7. Align the holes in the lift kit with the holes in the axle and leaf springs.
8. Use the provided bolts and nuts to attach the lift kit to the axle and leaf springs. Hand-tighten the bolts and nuts.
9. Repeat steps 3-8 for the front wheels of the golf cart.
10. Once the lift kit is installed, replace the wheels and lower the golf cart back to the ground.
11. Use a torque wrench to tighten the bolts and nuts to the manufacturer’s recommended torque specifications.
12. Test drive the golf cart to ensure that the lift kit is installed properly and that there are no issues with the cart’s suspension or steering.

Lift Kit Components

Component	Function	Quantity	Material	Notes
Spindle lift kit	Raises front end of the golf cart	1 set	Steel	Most popular lift kit type
Extended A-arm kit	Provides more ground clearance and suspension travel	1 set	Steel	For larger tires and better handling
Drop axle lift kit	Raises the golf cart’s body	1 set	Steel	Requires new axles
Shock absorbers	Improve ride quality and handling	4	Steel/Aluminum	Compatible with chosen lift kit type
Bushings	Maintain alignment and suspension stability	1 set	Rubber/Polyurethane	Replace when installing a lift kit

Required Tools

Tool	Purpose	Type	Quantity	Notes
Socket wrench set	Loosening and tightening bolts	Standard/Metric	1 set	For various bolt sizes
Jack stands	Support the golf cart	2-3 ton	2-4	To ensure safety while working
Hydraulic jack	Lift the golf cart	2-3 ton	1
Torque wrench	Properly torque fasteners	Standard/Metric	1	For correct torque specifications
Pry bar	Assist in removing components	Standard	1

Pre-Installation Safety Measures

Step	Action	Purpose	Frequency	Notes
1	Park on level surface	Ensure stable working environment	Always
2	Engage parking brake	Prevent golf cart from moving	Always
3	Disconnect battery	Prevent electrical accidents	Always	Both negative and positive
4	Use jack stands	Provide stable support for golf cart	Always	Do not rely on hydraulic jack
5	Wear safety glasses and gloves	Protect eyes and hands from injury	Always

Installation Steps

Step	Action	Time Estimate	Difficulty	Notes
1	Remove wheels and tires	20-30 minutes	Easy	Store in a safe location
2	Remove front suspension	45-60 minutes	Moderate	Follow manufacturer instructions
3	Install front lift kit	60-90 minutes	Moderate	Follow kit instructions carefully
4	Install rear lift kit	60-90 minutes	Moderate	Follow kit instructions carefully
5	Install upgraded shock absorbers	45-60 minutes	Moderate	Follow shock manufacturer instructions

Post-Installation Checks and Maintenance

Checkpoint	Purpose	Frequency	Notes
Wheel alignment	Ensure proper handling and tire wear	Initial, then as needed	Adjust according to lift kit specs
Tire pressure	Optimize performance and tire lifespan	Monthly	Follow tire manufacturer recommendations

 

It is important to note that lifting a golf cart can affect its stability and handling, so it is essential to be cautious when driving and ensure that the lift kit is installed properly. Additionally, make sure that the lift kit you choose is compatible with your EZ-GO golf cart model to ensure a proper fit.