How to put a Snowmobile Engine in a Golf Cart

Putting a snowmobile engine in a golf cart can be a fun and exciting project for those who love tinkering with machines. While the process can be challenging, it is not impossible. Here are some steps to guide you through the process:

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  1. Remove the existing engine: The first step is to remove the existing engine from the golf cart. This may involve disconnecting fuel lines, electrical connections, and other components.
  2. Get the right snowmobile engine: To put a snowmobile engine in a golf cart, you will need to find the right engine that fits your cart’s size and weight. Look for an engine that is similar in size and power to your golf cart’s original engine.
  3. Modify the engine mounting: Snowmobile engines are designed to be mounted in a different way than golf cart engines. You will need to modify the engine mounting to fit your golf cart. This may involve welding or fabricating new mounts.
  4. Adapt the drive system: Snowmobile engines use a different type of drive system than golf carts. You will need to adapt the drive system to fit the new engine. This may involve installing a new clutch, chain, and sprockets.
  5. Modify the exhaust system: Snowmobile engines have a different exhaust system than golf carts. You will need to modify the exhaust system to fit your golf cart. This may involve welding or fabricating a new exhaust pipe.
  6. Install the new engine: Once you have modified the engine mounting, drive system, and exhaust system, you can install the new engine in the golf cart. Make sure that all connections are secure and that the engine is properly aligned.
  7. Test the engine: After installing the new engine, you should test it to ensure that it is running properly. Start the engine and let it run for a few minutes. Check for any leaks or unusual sounds.
  8. Modify the cooling system: Snowmobile engines use a liquid cooling system, while most golf cart engines are air-cooled. You will need to modify the cooling system to fit your golf cart. This may involve installing a radiator, water pump, and hoses.
  9. Upgrade the electrical system: Snowmobile engines require a higher voltage electrical system than golf carts. You will need to upgrade the electrical system to ensure that the engine is getting enough power. This may involve installing a higher capacity battery , alternator, and wiring.
  10. Upgrade the brakes: Snowmobile engines are more powerful than most golf cart engines, so you will need to upgrade the brakes to ensure that you can stop safely. This may involve installing larger brake drums or disks and upgrading the brake pads.
  11. Consider the weight distribution: Snowmobile engines are heavier than most golf cart engines, so you will need to consider the weight distribution of your cart. You may need to add weight to the front of the cart to balance the weight of the new engine.
  12. Get professional help: If you are not experienced with engine modifications, it is recommended to seek professional help. A mechanic or experienced technician can provide guidance and ensure that the modifications are done correctly.

 

Golf Cart Models Compatible with Snowmobile Engines

Golf Cart ModelManufacturerCompatible Snowmobile Engine TypesRequired ModificationsCost of Modifications ($)
Club Car PrecedentClub Car2-Stroke, 4-StrokeEngine mounts, clutch modification500-1,000
EZ-GO TXTEZ-GO2-StrokeEngine mounts, clutch modification500-1,000
Yamaha G29Yamaha2-Stroke, 4-StrokeEngine mounts, clutch modification500-1,000
Columbia Par CarColumbia2-StrokeEngine mounts, clutch modification500-1,000
Tomberlin E-MergeTomberlin2-Stroke, 4-StrokeEngine mounts, clutch modification500-1,000
Star EV ClassicStar EV2-Stroke, 4-StrokeEngine mounts, clutch modification500-1,000
Polaris GEM e2Polaris2-Stroke, 4-StrokeEngine mounts, clutch modification500-1,000
Yamaha Drive 2Yamaha2-Stroke, 4-StrokeEngine mounts, clutch modification500-1,000
Bad Boy Buggies AmbushBad Boy Buggies2-Stroke, 4-StrokeEngine mounts, clutch modification500-1,000
Melex Classic 36VMelex2-StrokeEngine mounts, clutch modification500-1,000

Required Parts for Snowmobile Engine Conversion

Part NameManufacturerPrice ($)Quantity RequiredTotal Cost ($)
Engine MountsJakes Golf Carts752150
ClutchComet Industries2001200
BeltDayco50150
Fuel PumpMikuni80180
Exhaust SystemSpeedwerx3001300
CarburetorMikuni1501150
Engine MountsJakes Golf Carts752150
ClutchComet Industries2001200
BeltDayco50150
Fuel PumpMikuni80180
Exhaust SystemSpeedwerx3001300
CarburetorMikuni1501150
Wiring HarnessCustom1001100
Ignition SystemDynatek2501250
Cooling SystemSPAL Automotive1501150
Throttle AssemblyMotion Pro50150

Steps for Snowmobile Engine Conversion

StepDescription
1Remove existing golf cart engine and any associated parts.
2Install engine mounts to golf cart frame.
3Mount snowmobile engine onto engine mounts.
4Install clutch onto snowmobile engine output shaft.
5Install belt onto clutch and golf cart transmission input shaft.
6Install fuel pump and fuel lines to supply fuel to engine.
7Install exhaust system to direct engine exhaust away from the golf cart.
8Install carburetor and air filter to supply air to the engine.
9Install wiring harness to connect engine to golf cart electrical system.
10Install ignition system to provide spark to the engine.
11Install cooling system to prevent engine from overheating.
12Install throttle assembly to control engine speed.
13Test run engine to ensure proper operation.
14Make any necessary adjustments or repairs.
15Enjoy the new high-powered golf cart!

Tips and Tricks for Snowmobile Engine Conversion

Tip/TrickDescription
Tip 1Make sure to choose a snowmobile engine that fits within the size and weight limits of your golf cart.
Tip 2Be sure to properly install engine mounts to ensure a secure and stable engine installation.
Tip 3Use high-quality parts from reputable manufacturers to ensure proper operation and reliability.
Tip 4Take your time during the conversion process and double-check all connections and installations to prevent problems down the road.
Tip 5Be aware of any local laws or regulations regarding modified golf carts and ensure that your new engine complies with these regulations.

In conclusion, putting a snowmobile engine in a golf cart requires a lot of modifications and upgrades. It is important to have the right tools, knowledge, and experience to ensure that the project is done safely and correctly. With careful planning and attention to detail, you can create a unique and exciting ride that will turn heads and provide endless hours of fun.

Author

  • Ray Barnes

    Ray Barnes, our Senior Staff Writer and a Golf Analyst with a PhD in Sports Analytics, is a beacon of insight in the golfing world. With a deep understanding of the sport's nuances, statistical analysis, and a talent for demystifying complexities, he provides in-depth analysis and captivating narratives that engage golf enthusiasts worldwide.

    Ray@thegolfmine.com Ray Barnes

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