ICON Golf Cart Problems And Solutions

ICON golf carts are known for their sleek design, performance, and functionality. However, like any other golf cart, they may encounter certain issues. In this article, we will discuss some of the most common problems that can arise with ICON golf carts and offer potential solutions to help you get back on the course as soon as possible.

Battery Issues

Problem: The golf cart is not holding a charge or has a significantly reduced range.


  • Check for any loose or corroded connections in the battery compartment.
  • Make sure that the charger is functioning properly and providing adequate voltage.
  • Replace old or damaged batteries with new, high-quality batteries.

Inconsistent Speed or Power

Problem: The golf cart experiences intermittent loss of power or speed.


  • Inspect the speed controller and throttle for any signs of wear or damage.
  • Clean or replace the throttle potentiometer if it is faulty.
  • Check the motor brushes and replace them if they are worn out.

Steering Difficulties

Problem: The golf cart is difficult to steer or seems unresponsive.


  • Inspect the steering mechanism for any wear or damage, and replace parts as needed.
  • Check the alignment of the front wheels and adjust as necessary.
  • Inspect and lubricate the steering components regularly to ensure smooth operation.

Brake Problems

Problem: The golf cart’s brakes are not functioning properly or are making unusual noises.


  • Inspect the brake pads for wear and replace them if necessary.
  • Check for any damage or wear on the brake drums or rotors, and replace as needed.
  • Adjust the brake cables to ensure proper tension and operation.

Electrical Issues

Problem: The golf cart’s lights or other electrical components are not working.


  • Check for any blown fuses and replace them as needed.
  • Inspect the wiring for any signs of damage or fraying, and repair or replace as necessary.
  • Test the electrical components (e.g., lights, horn, etc.) to ensure they are functioning correctly.

Suspension Problems

Problem: The golf cart has a rough ride or seems unstable.


  • Inspect the shocks, springs, and other suspension components for wear or damage.
  • Replace any worn or damaged parts to ensure proper suspension performance.
  • Check the tire pressure and adjust as necessary for a smoother ride.

Common Electrical Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart does not startDead batteryCharge or replace battery$100 – $300Easy
Cart does not moveFaulty solenoidReplace solenoid$50 – $150Moderate
Cart jerks when drivingLoose or dirty connectionsClean or tighten connections$0 – $50Easy
Cart loses powerWorn out motor brushesReplace motor brushes$50 – $100Moderate
Cart stops suddenlyFaulty speed sensorReplace speed sensor$100 – $200Difficult

Common Mechanical Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart makes loud noiseWorn out bearingsReplace bearings$50 – $150Moderate
Cart pulls to one sideMisaligned wheelsAlign wheels$50 – $100Moderate
Cart bounces excessivelyWorn out shocksReplace shocks$100 – $200Moderate
Cart drifts when brakingWorn out brake padsReplace brake pads$50 – $100Moderate
Cart vibrates when drivingBent axleReplace axle$100 – $200Difficult

Common Battery Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart battery drains quicklyFaulty chargerReplace charger$100 – $200Moderate
Cart battery does not hold chargeDead battery cellsReplace battery cells$50 – $150Difficult
Cart battery overchargesFaulty voltage regulatorReplace voltage regulator$50 – $100Moderate
Cart battery produces low voltageDirty battery terminalsClean terminals$0 – $50Easy
Cart battery produces high voltageFaulty controllerReplace controller$100 – $200Difficult

Common Brake Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart brakes do not workAir in brake linesBleed brake lines$50 – $100Moderate
Cart brakes feel spongyWorn out brake padsReplace brake pads$50 – $100Moderate
Cart brakes make noiseWorn out brake rotorsReplace brake rotors$100 – $200Difficult
Cart brakes lock upFaulty brake calipersReplace brake calipers$100 – $200Difficult
Cart brakes pull to one sideMisaligned brake calipersAlign brake calipers$50 – $100Moderate

Common Steering Problemsts

ProblemPossible CauseSolutionCostDifficulty Level
Cart steering is looseWorn out steering gearboxReplace steering gearbox$100 – $200Difficult
Cart steering is hardLow power steering fluidRefill power steering fluid$0 – $50Easy
Cart steering is noisyWorn out steering pumpReplace steering pump$100 – $200Difficult
Cart steering is erraticWorn out tie rodsReplace tie rods$50 – $150Moderate

Common Tire and Wheel Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart tires are flatPunctured tireRepair or replace tire$50 – $150Easy
Cart tires wear unevenlyMisaligned wheelsAlign wheels$50 – $100Moderate
Cart wheels wobbleLoose lug nutsTighten lug nuts$0 – $50Easy
Cart tires make noiseWorn out wheel bearingsReplace wheel bearings$50 – $150Moderate
Cart tires are undersizedIncorrect tire sizeReplace with correct size$50 – $150Easy

Common Body and Frame Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart body is dentedCollision damageRepair or replace body panels$100 – $500Moderate
Cart frame is bentCollision damageRepair or replace frame$500 – $1000Difficult
Cart body rattlesLoose or missing fastenersTighten or replace fasteners$0 – $50Easy
Cart body is fadedSun damagePaint or wrap body$100 – $500Moderate
Cart body is crackedCollision damageRepair or replace body panels$100 – $500Moderate

Common Transmission Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart transmission slipsWorn out clutchReplace clutch$100 – $200Moderate
Cart transmission is noisyWorn out bearingsReplace bearings$50 – $150Moderate
Cart transmission does not engageFaulty solenoidReplace solenoid$50 – $150Moderate
Cart transmission shifts roughLow transmission fluidRefill transmission fluid$0 – $50Easy
Cart transmission is stuckFaulty shifter cableReplace shifter cable$50 – $100Moderate

Common Cooling System Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart engine overheatsLow coolant levelRefill coolant$0 – $50Easy
Cart engine runs roughClogged air filterReplace air filter$0 – $50Easy
Cart engine is noisyWorn out water pumpReplace water pump$100 – $200Difficult
Cart engine is hard to startFaulty ignition coilReplace ignition coil$50 – $100Moderate
Cart engine stallsClogged fuel filterReplace fuel filter$0 – $50Easy

Common Fuel System Problems

ProblemPossible CauseSolutionCostDifficulty Level
Cart engine does not startEmpty fuel tankRefill fuel tank$0 – $50Easy
Cart engine runs poorlyClogged fuel injectorsClean or replace fuel injectors$50 – $150Moderate
Cart engine backfiresFaulty spark plugsReplace spark plugs$0 – $50Easy


While ICON golf carts are designed for reliability and performance, they can still encounter problems from time to time. Regular maintenance and timely repairs are crucial to ensure the longevity and optimal functioning of your golf cart. By addressing the issues mentioned above, you can enjoy a smooth and trouble-free experience on the golf course.

2 thoughts on “ICON Golf Cart Problems And Solutions”

  1. My ICON cart locked the brakes at full speed. No modifications of any kind have been made to my cart. I have seen multiple post but no real solution what is the real issue.

    • Check Brake Components: Inspect the brake pedal, brake cables, and brake system components for any visible damage, misalignment, or loose connections. If you notice anything out of place, it might need to be repaired or replaced.

      Brake Fluid Inspection: If your golf cart uses hydraulic brakes, check the brake fluid levels. Low brake fluid levels could potentially cause irregular braking behavior. If the fluid is low, refill it according to the manufacturer’s recommendations.

      Brake Adjustments: Improperly adjusted brakes can lead to unexpected locking. Consult your golf cart’s manual for instructions on adjusting the brake tension properly.

      Electrical System Check: Some golf carts use electronic brake systems. If this is the case, ensure there are no issues with the electrical connections or sensors that could be causing the sudden lock. If you’re not comfortable with electrical work, seek professional assistance.

      Wheel and Tire Inspection: Inspect the wheels and tires for any abnormalities. A misaligned wheel, flat tire, or other issues could potentially affect the braking system.

      Software Update: If your golf cart has electronic systems, there might be software updates available that address braking issues. Contact the manufacturer or dealer to inquire about software updates.

      Professional Inspection: For safety reasons, it’s highly recommended to have a professional technician inspect your golf cart. They have the expertise to diagnose the problem accurately and ensure the issue is resolved properly.

      Manufacturer or Dealer Contact: Reach out to the manufacturer’s customer support or the dealer where you purchased the golf cart. They can provide guidance, troubleshooting assistance, and connect you with authorized repair services if needed.


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